Ekskavators Ceļojuma reduktors

a. Materiāls, cietība un defekti. Zobratu materiāls neatbilst prasībām; galvenais faktors, kas ietekmē zobratu kontakta noguruma izturību, ir zemāka cietība pēc termiskās apstrādes, kas nevar garantēt paredzamo zobratu kontakta noguruma izturību. Turklāt viens no nepietiekamas kontakta noguruma izturības iemesliem ir arī defekti uz zobu virsmas vai zobu iekšpusē.
b. Slikta pārnesumu precizitāte. Zobratu apstrādes un montāžas precizitāte neatbilst prasībām, piemēram, slikta saķeres precizitāte un kustības precizitāte. Apļveida loka zobrata korpusa centra attāluma kļūda ir pārāk liela.
c. Smēreļļa neatbilst prasībām. Izmantotās smēreļļas klase ir nepareiza, eļļas viskozitāte ir zema, un eļļošanas veiktspēja ir slikta.
d. The oil level is too high. If the oil level is too high and the temperature of the oil rises, it reduces the viscosity of the lubricating oil, damages the lubrication performance, and reduces the working thickness of the oil film.

1. The lubricating oil is unqualified or has been used for too long.
2. Excessive lubricating oil is not conducive to the heat dissipation of the gearbox mechanism.
3. Damaged parts. Mechanical damage includes severe gear pitting, tooth breakage, damage to bearing cages, inner and outer rings, ball bearings, and severe bearing locking or shaft deformation.
4. The outside of the box is covered with debris or dust. When things are piled up around the gearbox or the surface of the body is not cleaned for a long time, it is possible that the incomplete heat dissipation of the gearbox may be caused by debris or dust coverage, resulting in an increase in oil temperature
5. The cooling device is blocked or malfunctioning. The cooling device, like the gearbox, is placed in a dusty factory building. If the internal pipelines are not cleaned for a long time and the cooling device is blocked or damaged, it will cause an increase in the temperature of the gearbox oil

1.The gears adopt two forms of lubrication: oil pool lubrication and circulating lubrication. Lubricating oil is selected according to the equipment instructions. The soft tooth surface and medium hard tooth surface reducers use N100-150, while the hard tooth surface and planetary reducers use N220-320.
2. Lubricating oil should be regularly checked and replaced. When a newly installed reducer is first used, it must be replaced with new oil after 10-15 days of operation. In the future, the quality of the oil should be checked regularly (2-3 months), and if it does not meet the requirements, it should be replaced immediately. Generally, the oil should be changed at least every six months. When testing the quality of oil, if one of the following situations occurs, the lubricating oil must be replaced in a timely manner:
- Foreign matter content in lubricating oil exceeds 2%;
- Metal abrasives in lubricating oil exceeding 0.5%;
- The water content in lubricating oil exceeds 2%;
3. The daily maintenance and upkeep of the reducer mainly includes inspecting for oil leakage, timely checking the liquid level in the box, checking for good lubrication, checking the firmness and integrity of screws in all parts, regularly checking the temperature of the equipment, and using lead wire to bite into the meshing position of the gear during operation to measure tooth wear.

a. Nepietiekams smēreļļas daudzums. Ja smēreļļas līmenis ir nepietiekams vai nevar sasniegt pieņemamu augstumu, jo transmisijā noplūst eļļa, tas var izraisīt augstu temperatūru vai troksni transmisijas gultņu zonā;
b. Berze uz gultņa vāka vai blīvējuma daļas. Ja gultnis ir uzstādīts nepareizi, gultņa vāks nav novietots vertikāli vai ilgstošas lietošanas dēļ ir nodilis gultņa vāks vai blīvējuma daļa un savienojošā daļa, tas var izraisīt augstu temperatūru vai troksni reduktora gultnī;
c. Bojāti vai nolietoti gultņi. Galvenais šīs pozīcijas saturs ir tāds, ka gultņa fiksators ir bojāts, iekšējie un ārējie gredzeni ir nodiluši vai deformēti, lodīšu gultņi ir nodiluši vai izkrituši, un tas viss var izraisīt reduktora darbības traucējumus;
d. Gultņu atstarpe ir pārāk liela vai pārāk maza. Ja ilgstošas lietošanas rezultātā palielinās atstarpe starp lodītes un reduktora gultņa iekšējo un ārējo gredzenu vai starp gultņa iekšējo un ārējo gredzenu un vārpstu, kā arī starp gultni un gala vāku, var rasties iepriekš minētie simptomi;
e. Spirālveida zobrata atslēgas rokturis ir vaļīgs. Atslēgts spirālveida zobrata atslēgas rokturis var izraisīt vaļēju savienojumu starp zobratu un vārpstu, kā rezultātā gultnis pārkarst vai rada troksni;

An excavator travel gearbox typically has specifications such as gear ratio, torque capacity, input and output speeds, load capacity, lubrication type, weight, dimensions, material, and compatibility with specific excavator models. These details ensure optimal performance and should be checked in the manufacturer's manual.

To handle overheating in an excavator travel reducer, start by checking the lubrication. Ensure the reducer has the correct type and amount of lubricant, as overheating can often result from insufficient or inappropriate lubrication. Additionally, inspect for any oil leaks that could lead to inadequate lubrication.

Next, clean the cooling components to ensure they are free from debris, which can impede heat dissipation. Verify that the excavator is not operating under excessive load or speed, as this can cause the reducer to overheat. Properly aligned components also prevent excessive friction, so check the alignment of the travel reducer with the motor and other parts.

Lastly, inspect the bearings and gears for wear or damage, as these can increase friction and lead to overheating. Ensure the reducer and its surroundings have adequate ventilation, and verify that any thermal protection features are functioning correctly. By systematically addressing these factors, you can effectively manage and prevent overheating in the excavator travel reducer.

The excavator travel gearbox and the final drive are both crucial components of an excavator's propulsion system, but they serve different functions and have distinct characteristics.

The travel gearbox is a part of the overall drive system that manages the speed and torque transmitted from the hydraulic motor to the tracks. It plays a vital role in controlling the movement of the excavator by adjusting the gear ratios to provide the necessary torque and speed for various operating conditions. Essentially, it ensures the excavator can move smoothly and efficiently across different terrains.

On the other hand, the final drive is the last stage in the power transmission process, located at the end of the drive system. It further reduces the speed and increases the torque before the power is transferred to the tracks. The final drive typically includes a set of gears and bearings that convert the rotational power from the travel gearbox into the linear motion needed to propel the tracks. It is designed to handle high loads and provide the necessary traction for the excavator to move effectively.

In summary, while the travel gearbox manages the speed and torque from the hydraulic motor, the final drive is responsible for the final reduction in speed and increase in torque that propels the tracks. Both components work together to ensure the excavator moves efficiently and effectively.