Усунення поширених проблем з поворотним підшипником CAT 349D 353-0490

Slewing bearings are critical components in heavy machinery like the CAT 349D excavator. Ensuring smooth rotation and efficient operation is vital for the longevity and performance of your equipment. However, these components can encounter several issues during their lifecycle. This blog delves into the common problems with slewing bearing CAT 349D 353-0490, specifically model 353-0490, providing detailed troubleshooting steps and preventive measures.

Introduction of Slewing Bearing CAT 349D 353-0490

Slewing bearings, such as the CAT 349D 353-0490, are designed to support axial loads, radial loads, and tilting moments. Despite rigorous inspections and trial operations before they leave the factory, slewing bearings can still face operational challenges. Understanding and addressing these issues is crucial for maintaining the efficiency and longevity of your machinery. This article explores common problems such as lack of rotational flexibility, unusual noises, and swinging, and offers detailed troubleshooting steps and resolutions.

Lack of Flexibility in Slewing Bearing Rotation

Slewing bearings are designed to rotate smoothly. If you experience stiffness in the rotation, it can be attributed to various factors. Here’s a detailed guide to diagnosing and resolving this issue.

Newly Purchased Product with Limited Rotational Flexibility

If a newly purchased slewing bearing exhibits stiffness, consider its production and storage conditions.

• Production Date and Storage Conditions: Check the production date. Bearings stored for over six months, especially in cold climates, may have viscous lubricating grease inside the raceway, causing stiffness.
• Resolution: Apply additional force during rotation. If the rotation becomes smooth without abnormal noises, proceed with normal usage. If abnormal noises persist, inspect for severe damage during transportation and contact the manufacturer’s sales and service department for assistance.

Post-Installation Operational Stiffness

If stiffness occurs after installation, it may result from improper mounting or alignment issues.

• Re-machine the Mounting Surface: Ensure the main machine mounting surface meets specifications or use shimming for adjustment.
• Adjust Gear Clearance: Adjust the clearance between the large and small gears to minimize backlash.
• Check for Foreign Objects: Ensure no foreign objects are inside the gear meshing positions.
• Resolution: Verify that the mounting surfaces are properly aligned and adjust clearances as needed. Remove any foreign objects from the gear meshing areas.

Operational Stiffness During Use

Operational stiffness during use can indicate insufficient lubrication or damage to sealing strips.

• Мастило: Refill lubricating grease as specified.
• Sealing Strips: Inspect and replace damaged sealing strips to prevent foreign objects from entering the raceway.
• Gear Meshing: Verify the meshing conditions of the gears, ensuring no foreign objects or broken teeth are present.
• Resolution: Maintain adequate lubrication, replace damaged seals, and ensure proper gear meshing to prevent operational stiffness.

Internal Raceway Faults

If the slewing bearing fails to rotate smoothly after taking the above measures, it may indicate internal faults in the raceway.

Незвичайні звуки

Unusual noises during operation can signal potential issues within the slewing bearing. Identifying and resolving these noises is crucial for preventing further damage.

Slight Abnormal Noises During Idle Rotation

Slight noises during idle rotation of new products are generally normal and should disappear after several dozen rotations.

• Deformation During Transportation: Slight deformation can cause noises, but if the rotation is flexible and normal, the bearing can be installed. The noises should diminish with use.
• Resolution: If abnormal noises persist for 2-4 months, contact the manufacturer’s after-sales service department.

Abnormal Noises During Trial Operation

If abnormal noises occur during trial operation after assembly, check the mounting surface and gear meshing conditions.

• Flatness of Mounting Surface: Ensure the mounting surface is flat and meets specifications.
• Gear Meshing: Poor meshing of gears can cause intermittent noises.
• Resolution: Adjust the mounting surface and gear meshing to eliminate abnormal noises.

Abnormal Noises During Usage

Noises during use can result from insufficient lubrication, foreign objects in the raceway, or loose installation bolts.

• Мастило: Insufficient grease can cause collision sounds between rolling elements and separators. Replenish oil as needed.
• Foreign Objects: Check for sand particles or iron debris in the raceway, especially if operating in harsh environments.
• Ослаблені болти: Loose installation bolts can cause elastic deformation, leading to negative clearance and abnormal noises.
• Resolution: Maintain proper lubrication, remove foreign objects, and ensure all bolts are securely tightened.

Swinging

Swinging in the slewing bearing after loading can indicate loose installation bolts or excessive clearance.

• Loose Installation Bolts: Check all inner and outer ring installation bolts and tighten them.
• Resolution: Ensure all bolts are securely tightened to prevent swinging during operation.

Висновок

Troubleshooting common issues with slewing bearings, such as rotational stiffness, unusual noises, and swinging, is essential for maintaining the efficiency and longevity of your excavator. By following the detailed steps outlined in this blog, you can address these issues promptly and effectively. Regular maintenance and timely intervention can significantly enhance the performance and lifespan of your slewing bearings.

Розділ питань та відповідей

Q: What causes stiffness in the rotation of a newly purchased slewing bearing?

A: Stiffness in a new slewing bearing can be due to viscous lubricating grease, especially if stored for over six months in cold climates. Applying additional force during rotation can help achieve smooth operation. If abnormal noises persist, inspect for transportation damage and contact the manufacturer.

Q: How can I resolve operational stiffness after installing a slewing bearing?

A: Ensure the mounting surface is re-machined to meet specifications or use shimming for adjustment. Adjust the gear clearance to minimize backlash and check for foreign objects in the gear meshing positions. Proper alignment and clearance adjustment are crucial for smooth operation.

Q: What should I do if I hear abnormal noises during the trial operation of a slewing bearing?

A: Check the flatness of the mounting surface and ensure it meets specifications. Adjust the gear meshing conditions to eliminate intermittent tightness and looseness. If noises persist, contact the manufacturer for further assistance.

Q: How can I prevent swinging in a slewing bearing during operation?

A: Swinging can result from loose installation bolts or excessive clearance. Ensure all inner and outer ring installation bolts are securely tightened and maintain proper clearance adjustments to prevent swinging during operation.

By addressing these common issues and following proper maintenance practices, you can ensure the optimal performance and longevity of your CAT 349D slewing bearings, enhancing the overall efficiency of your excavators.